Our Dental Laboratory

Our Digital Dental Workflow

Our laboratory begins many cases with a digital scan received from the dental clinic. The case information is entered into our digital system, allowing our technicians to review the patient's information and begin the design process.

Our technicians use professional dental CAD software, including exocad DentalCAD 3.3, 3Shape, and Nexa, to design crowns, bridges, veneers, inlays, onlays, implant restorations, and other dental prosthetics.

During the design process, technicians can define margins, contacts, anatomy, tooth numbers, occlusion, and other important characteristics of the restoration. Digital libraries allow our technicians to select and customize tooth anatomy according to the individual case.

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3D Printing and Digital Models

When a physical model is required, our laboratory uses Anycubic 3D printers together with Chitubox Pro software.

The digital model is prepared in the software and sent to the 3D printer. Once printed, the models are removed from the printing platform, washed, and processed through UV curing.

Our laboratory currently operates three 3D printers, including two larger units and a smaller unit, allowing our technicians to process multiple models according to the workload and size of each case.

 

Digital Milling and Zirconia

Our laboratory uses a digital milling workflow for zirconia and other dental restorations.

Depending on the size and number of units, the milling process can take approximately 15 to 20 minutes for certain individual restorations. Once the restoration is milled, the technician removes it from the milling material and prepares it for the next stage.

Zirconia restorations initially come out of the milling process in a white state. They are then placed into a sintering furnace, where the material is processed to achieve its final strength and characteristics.

After sintering, the restoration is adjusted to the model and prepared for characterization and finishing.

Our laboratory works with high-strength zirconia materials in the 1,200+ MPa range, depending on the specific material and application. These materials are selected for their combination of strength, durability, and translucency.

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Zirconia Hybrid Dentures for All-on-X Treatments

Our laboratory also mills zirconia hybrid dentures for All-on-X implant procedures.

These full-arch restorations are digitally designed according to the patient's implant positions, dental anatomy, occlusion, and treatment plan. The restoration is then milled using our digital workflow and processed through the appropriate finishing and sintering stages.

Producing these restorations in-house allows our laboratory and clinical team to work closely together throughout the process. Digital case information can be reviewed, modifications can be made when necessary, and the final prosthesis can be carefully evaluated before delivery.

Our laboratory's digital capabilities allow us to support full-arch implant cases with the same combination of digital design, milling, finishing, and technician expertise used for our other restorations.

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Ceramic Characterization and Glazing

After the zirconia or ceramic restoration has been processed, our technicians perform the final characterization.

This may include staining, coloring, surface characterization, and glazing to create a natural appearance and the desired finish.

Our laboratory has multiple furnaces used for ceramic processing, glazing, makeup, and additional characterization.

We also use Ivoclar and Ivoclar Vivadent systems for ceramic processing and pressing.

 

Pressed Ceramics

In addition to digitally milled restorations, our laboratory is equipped for pressed ceramic procedures.

We currently have three pressing units used for different ceramic applications.

Pressed ceramic restorations can be processed, adjusted, characterized, and glazed by our laboratory technicians according to the requirements of each case.

 

Crowns, Bridges and Inlays

Our laboratory produces a variety of fixed dental restorations, including crowns, bridges, and inlays.

The production time depends on the size, material, number of units, and complexity of the case.

Because multiple machines may be operating simultaneously, production times can vary depending on the laboratory workload and the complexity of each case.

 

Dentures, Partial Dentures and Acrylic Appliances

Our laboratory also produces removable dental appliances, including full dentures and partial dentures.

For acrylic partials and denture cases, our technicians use specialized processing techniques to create the appliance, followed by finishing, polishing, and final adjustments.

Some acrylic procedures require controlled heating and curing processes. Certain acrylic materials are cured using heated water and specialized processing equipment.

Once the material has completed its curing process, the appliance is carefully removed, finished, polished, and prepared for final fitting.

Our laboratory also works with different types of partial denture frameworks and prosthetic materials depending on the patient's treatment plan.

 

Metal Casting and Frameworks

Our laboratory maintains traditional metal laboratory capabilities in addition to our digital workflow.

Metal frameworks and components can require several specialized steps, including waxing, investing, burnout, and casting.

The wax pattern is prepared and invested before going through a burnout process. The investment material is heated to remove the wax and prepare the mold for the metal.

The metal is then melted and cast into the prepared mold using specialized laboratory equipment.

Our laboratory has dedicated equipment for metal burnout and metal casting, allowing our technicians to fabricate metal components and frameworks for appropriate dental cases.

 

Traditional and Digital Techniques Working Together

Modern digital dentistry has changed the way many restorations are produced, but traditional laboratory techniques remain an important part of our capabilities.

• Our laboratory combines:

• Digital scanning

• CAD/CAM design

• 3D printing

• Digital milling

• Zirconia sintering

• Zirconia hybrid full-arch milling

• Ceramic pressing

• Ceramic characterization

• Glazing

• Acrylic processing

• Partial denture fabrication

• Waxing

• Burnout

• Metal casting

• Finishing and polishing

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This combination allows our technicians to select the appropriate workflow according to the type of restoration and clinical requirements.

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Our Laboratory Equipment

Our laboratory uses equipment and digital systems from established dental technology manufacturers and platforms, including:

• Ivoclar

• Ivoclar Vivadent

• Wieland Dental

• Anycubic

• Chitubox Pro

• exocad DentalCAD 3.3

• 3Shape

• Nexa

Our laboratory includes three 3D printers, three ceramic and processing furnaces, three pressing units, digital milling equipment, metal burnout and casting equipment, and specialized equipment for acrylic and removable prosthetic fabrication.

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An Experienced Laboratory Team

Our laboratory currently operates with a team of six technicians.

Each technician contributes to different stages of the laboratory workflow, from digital design and model production to milling, ceramic work, acrylic processing, metal casting, finishing, and polishing.

During periods of higher production volume, additional personnel may be added to help manage the workload.

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Quality and Attention to Detail

Technology is only one part of the process. Every restoration also requires the experience and skill of a trained dental technician.

Our technicians carefully evaluate margins, contacts, anatomy, occlusion, fit, color, surface texture, and overall appearance throughout the production process.

By combining digital technology with hands-on craftsmanship, our goal is to produce restorations that meet the functional and aesthetic requirements of each individual case.

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An In-House Laboratory Advantage

Because our dental laboratory is located within our dental facility, our technicians and dentists can communicate directly throughout the treatment process.

When a case requires a modification, adjustment, or additional information, the clinical and laboratory teams can work together directly.

This integrated workflow helps improve communication, coordinate treatment, and maintain greater control over the restoration process.

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From Digital Scan to Finished Restoration

At Fortuna Dental, our laboratory brings together digital dentistry and traditional dental craftsmanship under one roof.

From crowns and bridges to zirconia restorations, zirconia hybrid dentures for All-on-X treatments, pressed ceramics, inlays, partial dentures, full dentures, acrylic appliances, and metal frameworks, our laboratory is equipped to support a wide range of restorative, prosthetic, and implant-supported treatments.

Every case begins with careful planning and continues through a combination of technology, skilled craftsmanship, and quality control.

Our goal is to create dental restorations that are precise, functional, durable, and natural-looking while providing our clinical team with an efficient and integrated laboratory workflow.